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Photovoltaic Inverter Repair & Diagnostics

  • In-depth diagnostics of inverter failures — including internal explosions, burnt PCBs, and severe hardware faults
  • Root-cause analysis using oscilloscopes, logic analyzers, and load simulations
  • Detection and elimination of software-related faults: EEPROM corruption, firmware bugs, and error code resolution
  • Repair of MPPT modules, power stages, gate drivers, and signal path anomalies
  • Troubleshooting of grid synchronization, DC link stability, and AC waveform distortion
  • Detailed failure reports, waveform captures, and high-resolution photos of defective areas

Inverter Component Restoration & Upgrades

  • Replacement of IGBTs, MOSFETs, optocouplers, control ICs, and passive components
  • Micro-soldering and trace repair for severely damaged circuit boards
  • Custom replacement of rare or obsolete components using 3D-printed or CNC-machined parts
  • Rebuilding of cooling systems: fan units, thermal paste, and heat sink realignment
  • Reinforcement against future failures: conformal coating, transient suppression modules, and enhanced insulation paths
  • Optional firmware optimization for extended inverter lifespan and better grid behavior
  • Includes post-repair testing, load simulation, and full technical documentation with results

Advanced Inverter Diagnostics

  • Complete diagnostics using professional Fluke and Tektronix equipment
  • Electrical parameter analysis with 0.1% precision accuracy
  • Thermal imaging diagnostics to detect hidden defects
  • Insulation and grounding testing according to VDE standards
  • Detailed report with photographic documentation of all problem areas

Control Board Reprogramming

  • Factory firmware restoration for all inverter brands
  • EEPROM and Flash memory programming
  • Software adaptation for specific operating conditions
  • Firmware updates to latest versions
  • Original settings backup and recovery

PCB Board Restoration

  • Circuit trace restoration using micro-soldering techniques
  • BGA component replacement on professional rework stations
  • CPU and microchip reballing services
  • Contact pad restoration and repair
  • Protective coating application against corrosion

Final Quality Testing

  • Complete safety function verification
  • Overload condition testing
  • Calibration of all measurement circuits
  • Quality certificate with comprehensive test protocols

List of errors on the inverter SOLPLUS


By Erik Zaikin
2 min read


Monitoring the Inverter - Fault Guide

Fault No. 10 - Overcurrent in Hardware

  • Explanation: Hardware overcurrent detection.
  • Cause: N/A
  • Remedial Action: Please contact our Service department.

Fault No. 11 - Auxiliary Power Supply Operation

  • Explanation: Power supply of control electronics has failed.
  • Cause: N/A
  • Remedial Action: Please contact our Service department.

Fault No. 16 - Overtemperature

  • Explanation: The inverter is too hot.
  • Cause: Poor dissipation of the heat generated by the inverter.
  • Remedial Action: Check whether the flow of air around the heat sinks of the inverter is impeded/blocked.

Fault No. 24 - Internal, AFI Defective

  • Explanation: The RCCBs built into the inverter.
  • Cause: Hardware defect.
  • Remedial Action: Please contact our Service department.

Fault No. 26, 35, 37 - Fault, Internal Grid Monitoring

  • Explanation: Internal communication fault.
  • Cause: Hardware defect.
  • Remedial Action: Please contact our Service department.

Fault No. 27 - Auxiliary Power Supply Stdb

  • Explanation: Too little insolation to enable the electronics to function.
  • Cause: N/A
  • Remedial Action: Wait until the level of insolation is high enough.

Fault No. 28 - Fault, ENS/MSD Data CP

  • Explanation: Plausibility check on the measured values.
  • Cause: N/A
  • Remedial Action: Please contact our Service department.

Fault No. 32 - Fault, DC Symmetry

  • Explanation: Symmetry error of the electrolytic capacitor of the intermediate DC link.
  • Cause: Defective capacitor.
  • Remedial Action: Please contact our Service department.

Fault No. 33, 34 - Offset Error in Standby/Operation

  • Explanation: Offset current or voltage measurement in standby/during operation outside permissible range.
  • Cause: N/A
  • Remedial Action: Please contact our Service department.

Fault No. 38 - Fault, Relay Defective

  • Explanation: Grid isolating relay defective.
  • Cause: Hardware defect.
  • Remedial Action: Please contact our Service department.

Fault No. 40 - Fault, RAM-Check NOK

  • Explanation: RAM check on startup is not okay.
  • Cause: N/A
  • Remedial Action: Switch the inverter off and on again.

Fault No. 41 - Fault, MPP Controller

  • Explanation: Too low an output at too high a DC voltage.
  • Cause: Hardware defect.
  • Remedial Action: Please contact our Service department.

Fault No. 42 - Fault, External

  • Explanation: External fault.
  • Cause: A fault from an external source has been reported via the inputs of the inverter.
  • Remedial Action: Test the external source for faults.

Models: 25 25 50 55

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