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Photovoltaic Inverter Repair & Diagnostics

  • In-depth diagnostics of inverter failures — including internal explosions, burnt PCBs, and severe hardware faults
  • Root-cause analysis using oscilloscopes, logic analyzers, and load simulations
  • Detection and elimination of software-related faults: EEPROM corruption, firmware bugs, and error code resolution
  • Repair of MPPT modules, power stages, gate drivers, and signal path anomalies
  • Troubleshooting of grid synchronization, DC link stability, and AC waveform distortion
  • Detailed failure reports, waveform captures, and high-resolution photos of defective areas

Inverter Component Restoration & Upgrades

  • Replacement of IGBTs, MOSFETs, optocouplers, control ICs, and passive components
  • Micro-soldering and trace repair for severely damaged circuit boards
  • Custom replacement of rare or obsolete components using 3D-printed or CNC-machined parts
  • Rebuilding of cooling systems: fan units, thermal paste, and heat sink realignment
  • Reinforcement against future failures: conformal coating, transient suppression modules, and enhanced insulation paths
  • Optional firmware optimization for extended inverter lifespan and better grid behavior
  • Includes post-repair testing, load simulation, and full technical documentation with results

Advanced Inverter Diagnostics

  • Complete diagnostics using professional Fluke and Tektronix equipment
  • Electrical parameter analysis with 0.1% precision accuracy
  • Thermal imaging diagnostics to detect hidden defects
  • Insulation and grounding testing according to VDE standards
  • Detailed report with photographic documentation of all problem areas

Control Board Reprogramming

  • Factory firmware restoration for all inverter brands
  • EEPROM and Flash memory programming
  • Software adaptation for specific operating conditions
  • Firmware updates to latest versions
  • Original settings backup and recovery

PCB Board Restoration

  • Circuit trace restoration using micro-soldering techniques
  • BGA component replacement on professional rework stations
  • CPU and microchip reballing services
  • Contact pad restoration and repair
  • Protective coating application against corrosion

Final Quality Testing

  • Complete safety function verification
  • Overload condition testing
  • Calibration of all measurement circuits
  • Quality certificate with comprehensive test protocols

List of errors on the inverter Omnik


Erik Zaikin tarafından
4 dakikalık okuma


Troubleshooting Guide for Solar PV Inverter

Resumable Faults

  • Isolation Fault

    1. Check the impedance between PV (+) & PV (-) and ensure the inverter is earthed. Impedance must be greater than 2.4MΩ.
    2. Check for earth contacts on the AC side.
  • Ground I Fault

    1. The ground current is too high.
    2. After disconnecting the AC side connection, unplug the inputs from the PV generator and check the peripheral AC system.
    3. After clearing the cause, reconnect the PV panel and AC connection, and check the PV-Inverter status.
  • Grid Fault / Fac Failure: Fac Out of Range / AC Voltage Out of Range

    1. Wait momentarily; if the grid returns to normal, the PV-Inverter automatically restarts.
    2. Ensure the grid voltage and frequency meet specifications.
  • Utility Loss

    1. Grid is not connected.
    2. Check grid connection cables.
    3. Verify grid usability.
    4. If the grid is okay and the problem persists, the inverter fuse may be open. Call service.
  • Over Temperature in Inverter

    1. The internal temperature is higher than the specified normal value.
    2. Reduce the ambient temperature or move the inverter to a cooler environment.
  • PV Over Voltage

    1. Check the open PV voltage to see if it's greater than or too close to 1000VDC (for specific models).
    2. If PV voltage is less than 1000VDC and the problem occurs, call local service.

Permanent Faults

  • Consistent Fault: Fac, Vac, Ground I, DC Injection Differs for M-S

    • Disconnect PV (+) or PV (-) from the input, restart the inverter.
  • AC Relay Check Fail

    1. Disconnect ALL PV (+) or PV (-).
    2. Wait a few seconds.
    3. After the LCD switches off, reconnect and check again.
    4. If problems remain, call local service.
  • High DC Bus / DC Injection High / EEPROM R/W Fail / Fan Lock / M-S Version Unmatched / SPI Failure: Communication Fails between M-S / AC HCT Fault / GFCI Device Failure

    • General instruction for these faults is not provided in the text. Typically, these issues suggest a more severe hardware problem or failure, requiring professional service or support. Contact local service or technical support for assistance.

Solar Inverter Troubleshooting Guide

Fault Codes and Solutions

  • F00: GFCI Device Fault

    • Display: Inverter GFCI Detector Issue
    • Solutions:
      1. Restart to check
      2. Re-Flash software
      3. Replace part or inverter
  • F01: Island Fault

    • Display: No Grid or Local Grid Frequency Isn't Stable
    • Solutions: Restart to check after the local grid is stable. Close the protection from the inverter.
  • F03: PV Volt Low

    • Display: DC voltage is below 150V
    • Solutions:
      1. Correct the installation (Add More Panels)
      2. Re-Flash software
      3. Replace part or inverter
  • F04: Consistency Fault

    • Display: The Data Detected By Master And Slave CPU Is Inconsistent
    • Solutions:
      1. Restart to check
      2. Re-Flash software
      3. Replace part or inverter
  • F05 & F06: Bus Volt Low/High

    • Display: Test Value Wrongly, Software Issue, Hardware Broken
    • Solutions:
      1. Restart to check
      2. Re-Flash software
      3. Replace part or inverter
  • F09: No Utility

    • Display: No AC voltage
    • Solutions: Measure AC voltage with a multimeter. Check the wires in the AC cable.
  • F10: Ground Current Fault

    • Display: Poor grounding, often occurs on rainy days.
    • Solutions:
      1. Ensure the inverter is well-grounded.
      2. Change to another standard with a wider protection range under authorization.
  • F11: Bus Unbalance

    • Display: Inverter Control Circuit Problem, Values Of Two Rows Bus Capacitance Differ Too Much
    • Solutions:
      1. Restart to check
      2. Re-Flash software
      3. Replace part or inverter
  • F12: 10min Over Volt

    • Display: Mean Value Within 10min Is Above 10% Of The Rated Grid Voltage
    • Solutions: Change to another standard with a wider protection range under authorization.
  • F13: Over Temp Fault

    • Display: The temperature of the internal device exceeds 80℃.
    • Solutions: Happens rarely and can usually continue to be used normally.
  • F15: PV Volt High

    • Display: DC Voltage Is Too High Due To Wrong Installation
    • Solutions:
      1. Correct The Installation (Remove Panels)
      2. Re-Flash Software
      3. Replace Part Or Inverter
  • F17: Grid Volt Fault

    • Display: Grid Voltage Detection Within A Period Is Anomalous
    • Solutions: Change the grid voltage protection range.
  • F18: Isolation Fault

    • Display: Impedance To Ground Between Battery Positive and Negative Is Less Than 2 MΩ
    • Solutions:
      1. Remove this Fault
      2. Change to another standard with a wider protection range under authorization.
  • F19: Current DC Offset

    • Display: A Phase Current Waveform Detected Is Larger Deviation
    • Solutions: Change to another standard with a wider protection range under authorization.
  • F21 & F24: PV2/PV1 Over Current

    • Display: The input current of PV2/PV1 is over the rated value. Possible hardware issue.
    • Solutions:
      1. Restart the inverter
      2. If the problem persists, please replace the inverter.
  • F25: Relay Fault

    • Display: General error at inverter start time, possibly due to relay damage.
    • Solutions: If the problem persists, please replace the inverter.
  • F27: Inv Over Current

    • Display: The inverter current is over the rated value.
    • Solutions:
      1. Restart the inverter to check
      2. If it doesn't return to normal, please replace the inverter.
  • F29: Grid Freq Fault

    • Display: The grid frequency exceeds the set range.
    • Solutions: Change to another standard with a wider protection range under authorization.

Models: OMNIK SOL
2k-TL3-S-NS
2.5k-TL3-S-NS
3k-TL3-S-NS
3k-TL3-NS
3.68k-TL3-NS
4k-TL3-NS
4.6k-TL3-NS
5k-TL3-NS
6k-TL3-NS
5k-TL3-TH-NS
6k-TL3-TH-NS
8k-TL3-NS
10k-TL3-NS
13k-TL3-NS
16k-TL3-NS
1k-TL-M
1.5k-TL-M
4K-TL2-TH
5K-TL2-TH
6K-TL2-TH
4K-TL2
5K-TL2
6K-TL2
15k-TL2 17k-TL2 20k-TL2
13k-TL
17k-TL
20k-TL
5K-TL2-3P
8K-TL2
9K-TL2
10K-TL2

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